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Home » Topics » Main Forum » MAINTENANCE » Fuel Pressure Fluctuation on mechanical fuel pump

Fuel Pressure Fluctuation on mechanical fuel pump

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Posted In: MAINTENANCE

  • Participant
    STEVE on February 20, 2024 at 8:56 am #22403

    Hi Robert,
    Thanks for the update on the fuel tank vent line checks.

    Have you flown it? 

    Is the problem resolved?

    Best,
    Steve

    Participant
    Robert on February 16, 2024 at 11:58 am #22398

    Steve,

    We tested the fuel tank vents and found one of the four was restricted. Checked the fuel lines and they are fine. Will be doing the pressure test soon. Thank you!

    Participant
    STEVE on January 27, 2024 at 10:45 am #22357

    Hi Robert,
    Have you made any progress on solving this issue??

    Thanks,
    Steve

    Participant
    Robert on January 18, 2024 at 6:21 pm #22347

    Thank you Steve, it’s a PA32-300 fuel injected.

    Participant
    STEVE on January 18, 2024 at 10:45 am #22346

    Hi Robert;
    I suggest you test the EI fuel pressure sender you got with your CGR 30. 
    I don’t know what model Piper you’re flying, but the following test would be very simple to do on my Comanche because I mounted the fuel pressure sender on the firewall.

    Disconnect the hose to the fuel pressure sender, or if it’s screwed into a fitting, unscrew it. Leave the wiring attached. Rig up a test set up–probably wouldn’t need more than a pipe union that your mechanic might have (or he could buy an expensive one at the local hardware store). Screw the sensor into one end of the union and a way to apply air pressure to the other end. Put an air pressure regulator in the “air in” end of the union.

    Apply 3-5 psi if your engine is carbureted or and a pressure that’s in the mid range of the fuel pressure limits of your engine if it’s fuel injected. Then check the read out on the CGR 30. Turn on power to the CGR 30.
    Is the FP reading solid? or does it jump around. If it jumps around, I’d get another sensor. 
    If it does not jump around, I would look closely at the hose, if there’s a hose connecting the sensor to the engine.

    Since I don’t yet know the model Piper you’re flying, I’m doing a little guessing here, but if the FP is good with the boost pump on, that seems to indicate that the engine driven FP is glitchy or there’s some kind of obstruction in the line. An obstruction could cause a higher than desired fuel pressure. I would temporarily plumb in what we call a direct reading fuel pressure gauge by “T” ing a fitting into the fuel pump “out” hose  so you can read the pressures the pump is producing when the engine is running. 

    Let me know what you find.

    Steve

    Participant
    Robert on January 16, 2024 at 4:43 pm #22343

    New CGI 30 Combo installed January 2022.  Fuel pressure would fluctuate to yellow occasionally then in Feb 2023 would enter the red.  I had my A&P install a new Tempest mechanical fuel pump.  The fluctuations continued and after discussing with my A&P and reading an article on the electric boost pump check valve failures we installed an overhauled electric boost pump.  The fluctuations are continuing and have started to enter the red again occasionally.  The pressure is fine when the boost pump is on. Has anyone had similar problems?  Solutions? Thank you!

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